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Ren and Orm Luger (co-founders of Luger Industries) decided to take a chance on something new in the marine industry:  Molded Fiberglass.  Although the two brothers continued to sell wooden boat kits, and some larger models already incorporated molded fiberglass for the cabin shell, in 1959 a separate full-color catalog introduced Luger customers to their NEW line of "molded all-fiberglass boats".

"The Boating Sensation of the 20th Century"

In 1959 Luger introduced three 16' all-fiberglass models to their customers.  The models' hulls were similar, but varied slightly in seating and deck arrangement to appeal to the widest variety of customer needs.  Permanently molded-in deck colors were available in Tropical Coral Red, Harbor Green, or Bali Blue.  The hull color was available in white only.

By 1961 - only two years later - the Luger brothers recognized the popularity of their molded fiberglass boat kits, and added two more 16' models.  Hull and deck styling between the models remained nearly identical, with the seating arrangement [still] being the most notable difference between the models.  Deck color choices were increased, and continued to include Bali Blue, Harbor Green, Tropical Coral - with Starfire Yellow and Tahitian Tangerine added to the selection.

A 60's era Luger catalog cartoon

In 1964's catalog (five years after their first appearance), the model selection was trimmed to three models:  Le' Continental, Californian and Sierra - presumably their most popular.  These three continued as model representatives, and were available in Blue, Tangerine or Yellow deck colors.  (A little later, the yellow deck color would be discontinued.)

Luger's catalogs
promised,

"See how easy it is!  YOU can automatically
assemble a perfect
boat in one enjoy-
able evening."

"Family Sized 16' Molded Fiberglass Runabouts…
America's Greatest Boating Value"


My Sierra 16 was purchased by its original owner/builder in 1965, but was not registered until 1966.  The builder registered the boat in New Jersey as a homemade watercraft.  New Jersey's impressed HIN "tag" on the transom states, NJX.  The boat and trailer titles indicate a 1965 date of manufacture.

A Sierra boat kit would have arrived as three basic fiberglass parts:  The Lower Hull, Upper Hull and Deck.  The Deck would first be placed up-side-down (as seen in photo above) and the white Upper Hull piece would be placed on The Deck - the flanges of each unit were molded to interlock with one another. 

The assembled Deck and Upper Hull unit would have been slipped into position with the Lower Hull.  The molded sections were designed to quickly slide into proper position and alignment.  Using a screwdriver, the stainless steel fasteners would hold the assembled pieces tightly together. 

The boat's builder could then turn the boat right-side-up, and install the transom and bond the molded fiberglass sections into a one-piece "Molded Fiberglass Boat".  Factory pre-cut 3/4" marine plywood inner and outer transom pieces were then screwed together with the fiberglass core between them. 

The next steps involved brushing the bonding materials into the strips of supplied fiberglass.  The saturated strips were laid over the interlocking joints.  After proper curing, the seat supports and seats, rear decking, flooring, and windshield could be installed.  Final touches were added with any Luger custom accessories ordered with the boat kit.

The Sierra 16 was described in Luger catalogs as:

       "Ideal for fishing, cruising, and all-around fun.  The forward walk-thru seat backs let you relax in comfort."  The rear cockpit area has loads of space for all your gear, plus room to spare for deck chairs to seat those extra guests that will be clamoring to join you in the fun!"

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Joanie Johnston  -  Deep Creek & Habeeb Lakes  -  Cumberland  -  Maryland

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